DOM MB Diagnosis page

Board ID:

Rev 5.0 SN 0467

Source:

From STF testing crew

Symptoms:                            

Fails Local Coincidence Loopback tests

Analyst(s):

G. Przybylski

Analysis Procedure(s):

Test with terminations on both transformer outputs.  Run both LC transmitters with pulse outputs of both polarities.
Transmit signal into Z1 looks normal, however Receive signal from Z1 looks distorted (instead of absent)
Recommend removal and testing of Z1,  and checking for shorts on the board. Recommend test of output transformer T1 as well, without removing it from the board. (I don't suspect T1)
The performance of Z1 was compared with a brand new part.  The output waveforms were significantly different, characterized by spikes where the rising and falling edges of the pulses should be.

Root cause:

Z1 appeared to have a wire bond failure on top of one of the pins, where the process of welding may have pinched off the wire.

A side effect of the removal process was that a resistor pad delaminated from the board near
the output pins. 
After Z1 is replaced, the impedance adjusting resistor can be soldered between the pins.
See photographs below.

Mitigation:

Effect repairs.

Disposition:

This board can be restored to full functionality, however, due to the lifted resistor pad, it is no longer suitable for deployment into the ice.   This board will be used for software testing, or other purposes confined to the northern hemisphere.

Any Other Information:

Close up of bond problem


Far view of bond problem


Medium view of bond problem